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  • 1000-bmc

Bulk Milk Cooler Bmc 1000 Ltr

Bulk milk cooler tank capacity of 1000 Litres is a direct expansion cooling tank (Open Type Horizontal Semi Cylindrical Shape) that has large opening lids for easy access and rounded internal corners to facilitate thorough cleaning tank Insulation is provided by factory injected Polyurethane foam (PUF) of 50mm, All Control System Integral Condensing units hermetic Type
with R22 Refrigerant having features of

  • Low running cost
  • High standard of milk hygiene
  • Reduced electricity consumption
  • The agitator
  • Cooling on/off
  • Digital Temperature Display
  • 35° C to 4° C within 3 hours for 1st milking i.e 50% of tank capacity
    for 2nd milking 10-12° C to 4° C of the total capacity of the tank in 1.5 hrs
  • Condensing unit hermetic type single/three-phase 50 Hz supply

FUNCTION: The Bulk Cooling Unit will be used to cool raw milk from the ambient temperature of 35° to 4° C within the specified time as laid down by us ISO 5708 Class 2A-II Standards. Two Milking design system has been configured such that volume of each milking is as under :

  • Milking in the Morning – 50% (500 Ltrs)
  • Milking in the Evening – 50% (500 Ltrs)

Please note minimum milk should be 250 Ltrs for proper functioning of BMC.

Design Parameter The ambient temperature to be considered for design shall be 38°C and safe operating temperature shall be 43°C.

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Specifications

Capacity 1000 Litre
Gross Capacity 1100 Litre
The material used for construction AISI 304
Shape & Orientation Open Type Horizontal/Semi Cylindrical
Overall Dimensions and Weight 2000 x 1150 x 1300
The thickness of inner shells 2.0 mm
The thickness of outer shells 1.5 mm
Number of Agitator One
RPM of the Agitator (s) (Approx.) 25-28 RPM
CIP Facility Manual with long handle brush
Type of insulation By injection of High Density 40 kg/cu CFC free PUF without any imperfection and hygroscopicity
Thickness of insulation 50 mm in walls & 90 mm above evaporator
Type Direct expansion open type
Type of Compressor Hermetically sealed reciprocating
Make of Compressor EMERSON COPELAND
Model of Compressor CR 36
Size (Nominal HP) of compressor 2.5 Ton
Condenser Air Cooled, Finned Tube Type
Size of Condenser 21” x 24” – 3 Row
No. of Compressor One
No. of Fans One
Receiver Size & Capacity 6 L
Thermostatics Expansion Valve DANFOSS TEX-2T WITH EQUALISER
Thermostatics Expansion Valve Make DANFOSS / ALCO
Thermostatics Expansion Valve Size DANFOSS TEX-2 WITH EQUALISER
Thermostatics Expansion Valve Capacity ORIFACE-5
Type of Refrigerant Freon-R / Eco Friendly
Power Supply Single / Three-phase
Connected Load Watts/Amps
Compressor 2.5 Ton / 10.0 Amps
Condenser Fan 180/0.4 Amps
Agitator 70 watts / 0.4 Amps
Maximum/Surge current drawm by the Compressor(s) 2.5 KW / 8.0 Amp

Features

A) Milk Cooling Tank

Open design with spring assisted hinged lid to be provided for easy access for cleaning and visual inspection. The tank will be a cylindrical shape with a condensing unit underneath with a double stainless steel shell of AISI 304 in special ground finish 150 grit. The bottom of the tank is designed with a dimple evaporator. It is to be made from AISI 304 Stainless Steel using laser welding technology. The thickness of the inner shell be 2 mm and the outer shell shall be 1.5 mm.

Insulation The tank is insulated with CFC free injected polyurethane foam min 40 kg/m3 without any imperfection or hygroscopicity with a thickness of 50 mm.

The Efficiency of the Insulation Milk at 4°C shall not exceed 1°C in 4 hours when the rated volume is allowed to stand as per ISO at 50° ambient.

Accessories

Agitator – Extra low-speed agitator with stainless steel shaft SS sleeved up to the drive, which is geared motor will be provided for optimum sealing between agitator and tank.

Outlet – 1 unit tank outlet fitted with 1 unit Butterfly valve

B) Refrigeration System

Mounted on skid comprising of the following:
Hermetically sealed compressor complete with drive motor

Condenser – Air Cooled, screen-protected compact condenser unit comprising of finned condenser coils in several rows. Condenser fans of reputed make are fitted for the duty. One set of evaporating coils was welded to the inside tank and pressed into a channeling plate of adequate size.

Refrigerant & Oil – The unit is supplied complete with the first charge of the environment-friendly refrigerant and lubrication oil.

One Set – Refrigeration system controls field mounted consisting of the solenoid valve, L.P / H.P. cutout and sensor for digital temperature indicators.

C) Control Panel

Refrigeration control panel with milk tank control panel shall be fabricated of 1.2 mm thick mild steel sheet in dust and vermin proof design will have temperature display & control, switch gears etc. The control panel is given in mounted execution and is pre-wired to terminal connections.

Manual

A detailed standard manual in the English language complete with all required details and circuit diagrams, line diagrams of the system will be provided.

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